Roll Marker Die Project

I decided I wanted to 'make my mark' on my fly rod butt caps, so I set about finding a company that made these roll dies for other makers. I found A.G. Russell, Co. in Hartford, CT who's online presence is http://www.stampitmarkitinc.com. You can see on their website a fly rod butt cap with JD Wagner's roll die image he had them make for him. 

 Here are others I found pictures of on the Internet...

 I like Harry's embossed image on his butt caps. Very simple with the right message.

Here are some vintage marks on different butt caps. Included is an engraved butt cap and reel ring on the top right corner. I have considered having some hand engraved as well a acid etching. We'll delve into those later.

  I sent a message to A.G. Russell inquiring about these roll dies and got a great response from Lee. He described what they needed as far as design so I set about designing what I wanted in my roll marker die in Photoshop, then sent him the design and sizing requirements.
The cost of the roll die was quite reasonable.

After I got my roll die, my next project was to figure out how I was going to get the impression from the roll marker die onto my fly rod butt caps. Traditionally, I think many rod makers use their large lathe to make the impressions with a fixture attached to the cross slide that would hold the roll die but still allow it to rotate. The butt cap would be held in the jaws of the chuck on the head stock or another holding device that would still allow the cap to rotate against the roll die.
With my Sherline 4400 lathe, the option was to purchase a #8976 Micro Grinder Tool Post to hod a shaft machined to fit tightly inside this tool post with the end of it machined to fit close tolerance inside the roll die.
My raw material for this shaft was an old Harley-Davidson foot rest shaft which I chucked up in the lathe and turned to fit both the tool post and the roll die.

 

Now that I had a solid base and adjustable for forcing the die against the butt cap, I tried this out...

The roll marker die is pressed up against the butt cap and the impression is 'rolled' back and forth into the butt cap. You don't want to go past the die design while you are doing the imprinting otherwise the cap and the die will not be in sync. You need to finish the impression while they are pressed together.

 The effect was what I wanted, although I would like the impression to  be a little deeper into the metal of the butt cap. 

 

I was holding the butt cap on the 3-jaw chuck internally. I think I will get better impression with the butt cap fitting over a turned stubb mounted inside the 3-jaw chuck. I have my raw shaft ready to turn to the correct ID of the butt caps and will turn that out and let you know the results.

Side Project

A side project 'elbowed' it's way into my plans over the past week. I had previously sharpened all my wood turning tools and returned them to the cardboard box I got them in last May from Roy in Eagle, ID. I have used them a few times in my rod making and ferrule plug project, then back into the cardboard box... banging against each other...

I had enough of the 'cardboard' management so decided it was time to build a caddy of sorts to hold and transport them. I use them in the garage/shop as well as in the rod room, so they needed to be mobile yet 'managed'.

I looked online for different build ideas, and didn't see exactly what I had in my minds eye. I decided to draw out what I wanted, and from that plan I made the caddy that lives today. Made of 1/2'' dimensional wood.

 Testing some drilling operations.

 It took three different drilling operations for each indention for the base of the tools.

 Pieces completed and held together with clamps.

 Extra hole is for future tool or two.

 Completed except for some finishing.